AVANTI SERVICE LIFTUser’s, Installation and Maintenance ManualModel Service Lift PEGASUSOriginal instructions®
10AVANTI Service Lift for Wind Turbines Service liftCabin type Bucket type, front fence (1.1 m) with double doorService lift speed 19.4 m/min ± 10 % (
11 User’s, Installation and Maintenance Manual1. Top safety stop2. Top hatch3. Double door4. Main frame5. User control box6. Fixed front7. Anch
12AVANTI Service Lift for Wind Turbines A3.6 General arrangement of Pegasus lift inside a generic wind turbine tower1. Top platform 2. Top mechanical
13 User’s, Installation and Maintenance Manual3.7 Service lift dimensions285022959967689725981123
14AVANTI Service Lift for Wind Turbines 3.8 Main frameThe main frame is a welded steel structure. The traction and guiding systems are bolted to the m
15 User’s, Installation and Maintenance Manual!3.9 Controls3.9.1 Bottom platform control box3.9.2 Cabin control boxUP/DOWN LIGHTS (GREEN)Shines when t
16AVANTI Service Lift for Wind Turbines 3.9.3 Top platform control box3.9.4 Mid tower junction box NOKOKUP/DOWN LIGHTS (GREEN)Shines when the lift is
17 User’s, Installation and Maintenance Manual3.10 Service lift doorsMain access to the service lift is done through the double door system installed
18AVANTI Service Lift for Wind Turbines 3.11 Top hatchThe top hatch consists of a double hinged sheet, that minimizes necessary space to open it.This
19 User’s, Installation and Maintenance Manual3.12 Bottom hatchThe bottom hatch consists of a perforated sheet that opens inwards. It is used in case
20AVANTI Service Lift for Wind Turbines 3.17 Traction systemThe traction system is rack and pinion type. The system has two motor group working on the
21 User’s, Installation and Maintenance Manual3.19 Overload limiter Electronic equipment is installed inside the cabin control box. The overload dete
22STOPSTOPAVANTI Service Lift for Wind Turbines 4.1 Cautions Aspects to consider for a good use of the service lift: 1. No person is on the ladder wh
23 User’s, Installation and Maintenance Manual4.8 Emergency stop button Release the UP/DOWN buttons and the service lift should stop. If it does not,
24!!AVANTI Service Lift for Wind Turbines A maintenance is required and necessary: • Toavoidprematurewear• Toprolongthelifetimeofthemachine
25 User’s, Installation and Maintenance Manual2. Emergency stop: The service lift shall not move UP/DOWN. Release the emergency stop and drive the li
26AVANTI Service Lift for Wind Turbines D 6.4.2.3 Lubricate the rack Check status of old lubricant on rack and pinions. If maintenance required proc
27 User’s, Installation and Maintenance Manual6.4.5 Torques Assurance Check tightening torques of all screw connections with approved and calibrated t
28AVANTI Service Lift for Wind Turbines 7. Troubleshooting STOPBreakdown Cause SolutionThe service lift cannot ascend nor descend.DANGER!Attempting t
29 User’s, Installation and Maintenance ManualBreakdown Cause SolutionThe service can descend but cannot ascend.B1 The service lift is stuck on an ob
Date of publication:2nd CE Edition: 06/2013 Revision 1: 14/06/13 Manufacturer:Avanti Wind Systems SLPoligono Industrial CentroviaCalle Los Angeles n°8
30AVANTI Service Lift for Wind Turbines The components subjected to possible movement inside the tower may include, but are not limited to, dampers,
31 User’s, Installation and Maintenance Manual9.3 Assembly in tower factory9.3.1 Top tower section1. Install and adjust upper ladder section at the
32AVANTI Service Lift for Wind Turbines 2. Install the rest of the ladder sections from top to bottom (see Fig. 2).3. Install the rest platforms appro
33 User’s, Installation and Maintenance Manual9.5 Electrical connections on siteElectrical connection of the system must be made in accordance with EN
34AVANTI Service Lift for Wind Turbines Appendix A: Safety measuresEvacuation through BOTTOM hatch: 1. Attach shock absorber to the bottom yellow anc
35 User’s, Installation and Maintenance ManualAppendix B: Inspection checklistSerial nº traction system:Serial nº traction system 2:Tower nº:Address o
36AVANTI Service Lift for Wind Turbines 6.76.86.96.107 TRACTION SYSTEMOKNot OK7.17.27.37.47.57.67.77.88 OVERLOAD LIMITEROKNot OK8.18.28.38.49 PLATFORM
37 User’s, Installation and Maintenance ManualAppendix C: Operation log sheetOK Not OkOverall resultDate & timeName (in capital letters)& sign
38AVANTI Service Lift for Wind Turbines AVANTI LIFT ANCHOR is an anchor point used for protection against falls from heights intended for use with a f
39 User’s, Installation and Maintenance ManualMarking on Lift Anchor plate:After installation, marking shall be completely accessible; otherwise addit
4AVANTI Service Lift for Wind Turbines Page1 Limited Warranty ...6 2 Introduction...
40AVANTI Service Lift for Wind Turbines After installation:An inspection must be carried out by a competent person following the inspection form in th
41 User’s, Installation and Maintenance ManualIf the AVANTI LIFT ANCHOR is found not OK, it must be removed / replaced by a new AVANTI LIFT ANCHOR! Th
AustraliaAvanti Wind Systems PTY LTDUnit 15 / 160 Lytton Road Morningside 4170 · QueenslandP: +61 (0) 7 3902 1445 · F: +61 (0)7 3902 1252ChinaAvanti
5 User’s, Installation and Maintenance Manual 6.4 Yearly inspection ...25 6.4.1 Pinio
6AVANTI Service Lift for Wind Turbines * Avanti service lift (“Product”)Avanti Wind Systems A/S warrants that com-mencing from the date of shipment to
7 User’s, Installation and Maintenance Manual2.2 Symbols2.1 Observations2. IntroductionSTOP!Symbol Signal word Meaning Possible injury if not observe
8AVANTI Service Lift for Wind Turbines 2.3 CautionsUse and daily inspection of the service lift shall only be performed by AVANTI or personnel author
9 User’s, Installation and Maintenance Manual3.1 PurposeThe service lift purpose is to transport persons plus their tools and equipment to the most co
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